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  • Added: April, 29th 2012
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Content Preview
Technical Service Group
CHASSIS
Bulletin
Number
09-SS-008
Subject
Date
STEERING GEAR BOX NOISE REPAIR
SEPTEMBER, 2009
Model
SONATA, AZERA
CIRCULATE TO:
[ ] GENERAL MANAGER [X] PARTS MANAGER
[X] TECHNICIAN
[X] SERVICE ADVISOR
[X] SERVICE MANAGER [X] WARRANTY MGR
[ ] SALES MANAGER
DESCRIPTION:
Some 2006-2010 MY Sonata (NF) and 2006-2009 MY Azera (TG) vehicles may
experience a squeaking noise while turning the steering wheel. The source of this
noise is not from the power steering pump and does not change with engine rpm.
Uneven lubrication distribution on gear box valve housing oil seals may cause friction
noise between the pinion valve assembly and gear box valve housing oil seals.
This bulletin provides the procedure to move the gear box housing up and down
several times to evenly distribute the grease along the valve oil seals.
VEHICLES AFFECTED:
Model: SONATA (NF), AZERA (TG)
Applicable vehicle production date range: From Job#1 to May 25, 2009.
Page 1 of 4

SERVICE PROCEDURE:
NOTE: The following procedure is illustrated using an NF Sonata 3.3L V6 model.
1. Remove the air cleaner cover and
air hose (A).
2. Loosen, but do not remove, the
universal joint mounting bolt (B) to
allow the housing to move up and
down.
(Torque specification: 18~25 Nm;
1.8~2.5 kgf.m; 13~18 lb-ft.)
Page 2 of 4

Technical Service Group
CHASSIS
Bulletin
Number
09-SS-008
3. For Sonatas: Loosen valve
housing mounting bolts (C) 5 turns.
(Torque specifications:20~30 Nm; 2~3
kgf.m; 14.4~21.6 lb-ft)
For Azeras: Loosen the right valve
housing mounting bolt (D) 5 turns.
(Torque specification: 45~55 Nm;
4.5~5.5 kgf.m; 33~39.7 lb-ft.)
NOTE: For AZERAS, follow the
procedures below to loosen
the valve housing mounting
bolt on the left side.

* Lift up the vehicle.
* Loosen the left valve housing
mounting bolt (E) by turning it 5
rounds.
(Torque specifications: 45~55 Nm;
4.5~5.5 kgf.m; 33~39.7 lb-ft.)
Page 3 of 4

4. Move the valve housing (F) up and
down 4 or 5 times to allow the
grease inside the gear box housing
(A) to be evenly applied onto the
gear box valve housing oil seals.
NOTE: If the valve housing is
stuck, lightly strike it with a
rubber hammer to separate.

5. Install all the removed components
in reverse order of removal.
Retighten loosened components to
the specified torques. Confirm
operation of all components.
WARRANTY INFORMATION:
OP CODE
OPERATION
CAUSAL P/N
OP TIME
NATURE
CAUSE
STEERING GEAR
57700-3K220 (NF)
56500F00
0.4 M/H
N29
C31
BOX NOISE REPAIR
56500F00
STEERING GEAR
57700-3L230 (TG)
0.4 M/H
N29
C31
BOX NOISE REPAIR
Page 4 of 4

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