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Replacing the Exercise Bike Crank Assembly
- Added: October, 21st 2010
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- Name: desi
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Tools: Phillips screwdriver, 15mm wrench, adjustable wrench, flat
screwdriver, rubber mallet.
1. Remove the right & left pedals by turning towards the rear of the
machine with a 15mm wrench.
2. Lift the rubber console mast boot.
3. Remove the screws that attach the accent plate in place.
4. Remove the screws that attach the right & left side cover to the frame.
Carefully maneuver the side covers off the frame and around the
crank arms.
5. Locate the screws that attach the right side flywheel bearing (R09) to
the frame. Remove the three screws (R12) that attach the idler (U01)
and right side bearing housing while pressing down against the idler
to prevent it from springing up once removed.
6. Remove belt (R03) from crank pulley (T05).
7. Locate the 35mm nut (A) that secures the crank arm assembly and
bearings in place. Using a large adjustable wrench, loosen the nut
(A), turning clockwise. Remove washer (B) once nut is loosened and
removed.
8. Using a large flat screwdriver and a rubber mallet, gently tap
downward (clockwise) on the slotted nut (C). Once loosened, remove
slotted nut (C), bearing (D) and bearing housing (E).
9. Remove the crank pulley assembly by pushing it out towards the right
hand side.
10. Once the crank pulley assembly is removed, the right hand bearing
and washer will be loose and should be removed.
11. Insert a new bearing (D) and washer (C) onto the crank pulley
assembly and guide the crank pulley assembly through both the right
and left bearing housings (E).
12. With the right bearing, washer and crank pulley assembly in place,
attach the left bearing (D), slotted nut (C), washer (B) and 35 mm nut
(A) onto the left hand side of the crank pulley assembly. Tighten
accordingly.
13. Attach the left and right side covers and secure with screws.
14. Attach the wood grain accent piece (2 screws total).
15. Slide console mast boot back into place.
16. Test ride exercise bike to make sure it is working correctly.
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