TOSHIBA
UNINTERRUPTIBLE POWER SYSTEM
THREE-PHASE 15/25/30/50 kVA UPS
4200FA CT/XT User’s Manual
Document Number: 53878-006 Date: September 2007
TOSHIBA
4200FA CT/XT THREE-PHASE 15/25/30/50 kVA UNINTERRUPTIBLE POWER SYSTEM CT-Internal Batteries XT- External Batteries or External Transformer
USER’S MANUAL FOR MODELS C42F3F150X#MBN
C42F3F150F#MBN
C42#3#150##MXN
C42F3F250X#MBN
C42F3F250F#MBN
C42#3#250##MXN
T42F3F300X#MBN
T42F3F300F#MBN
T42#3#300##MXN
T42F3F500XAMBN
T42F3F500F#MBN
T42#3#500##MXN
TOSHIBA INTERNATIONAL CORPORATION
INDUSTRIAL DIVISION 13131 West Little York Road
Houston, TX 77041-9990
TOSHIBA
IMPORTANT NOTICE The Instructions contained in this manual are not intended to cover all of
the details or variations in equipment or to provide for every possible
contingency to be met in connection with installation, operation, or
maintenance. Should further information be required or should particular
problems arise which are not covered sufficiently the matter should be
referred to the local TOSHIBA sales office.
The contents of this instruction manual shall not become a part of or modify
any prior or existing equipment, commitment, or relationship. The sales
contract contains the entire obligation of TOSHIBA INTERNATIONAL
CORPORATION. The warranty contained in the contract between the
parties is the sole warranty of TOSHIBA, and any statements contained
herein do not create new warranties or modify the existing warranty.
Any Electrical or mechanical modifications to this equipment
without prior written consent of the TOSHIBA will void all
warranties and may void UL/CUL listing. Unauthorized
modifications may also result in equipment damage, personal
injury, or loss of life. UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA
Customer Support Center toll free at 1- 877-876-8773, or write to: Toshiba
International Corporation, 13131 West Little York Road, Houston, TX 77041-
9990 Attn: UPS Product Manager.
Please complete the following information for your records. Unless otherwise
specified on the warranty card, the warranty period for the UPS or UPS part is
36 months from the shipment date (see bill of lading).
Unless otherwise specified on the warranty card, the warranty period for a
UPS battery is 24 months from the shipment date (see bill of lading).
Keep this manual with the UPS equipment.
Job Number:
Model Number:
Serial Number:
Application:
Shipping Date:
Date of Installation:
Inspected By:
4200FA CT/XT User’s Manual
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TOSHIBA
TABLE OF CONTENTS IMPORTANT NOTICE....................................................................................................... 2 TABLE OF CONTENTS.................................................................................................... 3 Purpose and Scope of Manual ....................................................................................... 5 Contacting TOSHIBA Customer Support Center .......................................................... 5 GENERAL SAFETY INSTRUCTIONS.............................................................................. 6 EQUIPMENT WARNING LABELS ................................................................................... 7 IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 10 1.0 Product Description ............................................................................................. 14 1.1
Theory of Operation ...................................................................................................................... 14
1.2
Application and Use ...................................................................................................................... 14
1.3
Power Backup ............................................................................................................................... 14
1.4
Power Conditioning ....................................................................................................................... 14
2.0 Unpacking/Inspection/Storage/Disposal ............................................................ 15 2.1
Unpacking the new UPS equipment 15/25/30 kVA:...................................................................... 15
2.2
Unpacking the new UPS equipment 50 kVA:................................................................................ 16
2.3
Inspection of the new UPS equipment.......................................................................................... 16
2.3
Inspection of the new UPS equipment.......................................................................................... 17
2.4
Storage of UPS equipment ........................................................................................................... 17
2.5
Disposal......................................................................................................................................... 17
3.0 Installation Precautions....................................................................................... 18 3.1
Equipment Placement ................................................................................................................... 18
3.2
System Preparation (Pre-Power) .................................................................................................. 19
3.3
Operating Precautions .................................................................................................................. 19
4.0 UPS Connections ................................................................................................. 20 4.1
Power Connections ....................................................................................................................... 20
4.1.1 Power Connections 15/25/30 kVA with Internal Batteries ............................................................ 20
4.1.2 Power Connections 15/25/30 kVA with Internal Transformer .......................................................... 21
4.1.3 Recommended Wire Size and Torque Requirements...................................................................... 22
4.1.4 Power Connection Cable Routing and Conduit Placement 15/25/30 kVA....................................... 23
4.2
Control Circuit and External Battery Interface Connections 15/25/30 kvA ................................... 24
4.2.1 Recommended Wire Size and Torque Requirements...................................................................... 24
4.3
Power Connections 50 kVA .......................................................................................................... 25
4.3.1 Recommended Wire Size and Torque Requirements For UPS Input and Output Terminals....... 26
4.3.2 Power Connection Cable Routing and Conduit Placement 50 kVA................................................. 27
4.4
Control Circuit and External Interface Connections 50 kVA ......................................................... 28
4.4.1 Recommended Wire Size and Torque Requirements .................................................................. 28
4.5
Communication Interface .............................................................................................................. 29
4.5.1 Remote Contact ............................................................................................................................ 29
4.5.2 RS-232C........................................................................................................................................... 30
4.5.3 UPS Shutdown (via RS-232C) ......................................................................................................... 30
5.0 Specifications ....................................................................................................... 31 5.1
4200
FA 15 / 25 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries ............................ 31
5.2
4200
FA 15/25 kVA w/Internal Transformer................................................................................... 32
5.3
4200
FA 30 kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries ................................... 33
5.4
4200
FA 30 kVA w/Internal Transformer........................................................................................ 34
5.5
4200
FA 50kVA @ 208 VAC Input/ 208 VAC Output w/Internal Batteries .................................... 35
5.6
4200
FA 50kVA w/Internal Transformer......................................................................................... 36
4200FA CT/XT User’s Manual
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TOSHIBA
6.0 Operating the UPS ............................................................................................... 37 6.1 AC Input Mode (Normal Operation).................................................................................................. 37
6.2 Bypass Mode.................................................................................................................................... 38
6.4 Battery Backup Mode ....................................................................................................................... 39
6.5
Battery Backup Time and Discharge Process .............................................................................. 40
6.6
Battery Low Voltage Tolerances ................................................................................................... 40
6.7
Battery Recharging........................................................................................................................ 41
6.8
Front Panel Layout (All Units) ....................................................................................................... 42
6.9
EPO (Emergency Power Off) Function ......................................................................................... 42
6.10
Audible Alarm Functions ............................................................................................................... 43
6.11
LED (Light Emitting Diode) Functions........................................................................................... 43
6.11.1 LED (Light Emitting Diode) System Status ................................................................................... 44
6.12
LCD (Liquid Crystal Display) Functions ........................................................................................ 44
6.12.1 Line-1 System Messages.............................................................................................................. 44
6.12.2 Line-2 System Fault Messages..................................................................................................... 45
6.12.3 Line-3 System Messages.............................................................................................................. 45
6.12.4 Line-4 System Messages.............................................................................................................. 45
6.13
Initial Battery Charge..................................................................................................................... 46
6.14
Start-up Procedure........................................................................................................................ 47
6.15
Shutdown Procedure..................................................................................................................... 48
6.16
Maintenance Bypass Procedure ................................................................................................... 48
6.17
Keypad Overview .......................................................................................................................... 50
6.18
Key Functions................................................................................................................................ 51
6.18.1 MONI ............................................................................................................................................. 51
6.18.2 IN................................................................................................................................................... 51
6.18.3 OUT............................................................................................................................................... 51
6.18.4 BATT Key ...................................................................................................................................... 52
6.18.5 MENU, F1, ENTER, UP, & DOWN Keys ...................................................................................... 52
6.18.6 BATT TEST Key............................................................................................................................ 52
6.18.7 BUZZ STOP Key ........................................................................................................................... 53
6.18.8 RESET Key ................................................................................................................................... 53
6.19
Menu Data Screens ...................................................................................................................... 54
6.19.1 Settings for Calendar and Clock ................................................................................................... 54
6.19.2 Adjusting the Buzzer Volume ........................................................................................................ 54
6.19.3 Settings for Display Duration......................................................................................................... 54
6.19.4 Run Switch Select ......................................................................................................................... 55
6.19.5 Serial Com Station Address .......................................................................................................... 55
6.19.6 Output Voltage Adjustment ........................................................................................................... 56
6.19.7 Charge Mode Select ..................................................................................................................... 56
6.19.8 Reset to Default Settings .............................................................................................................. 57
6.20
Overload Operation....................................................................................................................... 57
6.21
Backup History and Fault History.................................................................................................. 58
7.0 UPS Protection System ....................................................................................... 60 7.1
System Protection Features.......................................................................................................... 60
7.2
System Protection Functions ........................................................................................................ 60
8.0 Start-up/Scheduled Maintenance/Part Replacement......................................... 61 8.1
Start-up.......................................................................................................................................... 61
8.2
Preventive Maintenance................................................................................................................ 61
8.3
Parts Replacement........................................................................................................................ 62
9.0 External Dimensions / Shipping Dimensions / Weights.................................... 63 9.1 External Dimensions 15/25/30 kVA ........................................................................................ 63
9.2
External Dimensions 50kVA.......................................................................................................... 64
9.3
Shipping Dimensions and Weights ............................................................................................... 65
4200FA CT/XT User’s Manual
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TOSHIBA
Purpose and Scope of Manual This manual provides information on how to safely install, operate, and maintain your TOSHIBA power
electronics product. This manual includes a section on General Safety Instructions that describes the
warning labels and symbols that are used throughout the manual. Read the manual completely before
installing, operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English equivalent.
TOSHIBA reserves the right, without prior notice, to update information, make product changes, or to
discontinue any product or service identified in this publication.
TOSHIBA is a registered trademark of TOSHIBA INTERNATIONAL CORPORATION. All other product or
trade references appearing in this manual are registered trademarks of their respective owners.
TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual. Nor
shall it be liable for incidental or consequential damages resulting from the use of information
contained in this manual. This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of TOSHIBA INTERNATIONAL CORPORATION.
© Copyright 2007 TOSHIBA INTERNATIONAL CORPORATION.
All rights reserved.
Printed in the U.S.A.
Contacting TOSHIBA Customer Support Center
The TOSHIBA Customer Support Center can be contacted to obtain help in resolving any
Uninterruptible
Power System problem that you may experience or to provide application information.
The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center’s toll free
number in USA is (877) 867-8773.
You may contact TOSHIBA by writing to:
TOSHIBA INTERNATIONAL CORPORATION.
INDUSTRIAL DIVISION
13131 West Little York Rd.
Houston, TX 77041-9990
Attn: UPS Product Manager
4200FA CT/XT User’s Manual
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TOSHIBA
GENERAL SAFETY INSTRUCTIONS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and
understood all of the product safety information and directions that are contained in this manual.
Safety Alert Symbol The
Safety Alert Symbol indicates that a potential personal injury hazard exists. The
symbol is comprised of an equilateral triangle enclosing an exclamation mark.
Signal Words Listed below are the signal words that are used throughout this manual followed by their descriptions and
associated symbols. When the words
DANGER,
WARNING and
ATTENTION are used in this manual they
will be followed by important safety information that must be carefully adhered to.
Warnings in this manual may appear in any of the following ways:
1)
Danger warning ─ The danger symbol is an exclamation mark enclosed in a triangle, which
precedes the word “DANGER.” The Danger warning symbol is used to indicate situations,
locations, and conditions that exist and will cause serious injury or death.
DANGER 2)
Caution warning ─ The caution symbol is an exclamation mark enclosed in a triangle, which
precedes the word “CAUTION.” The Caution warning symbol is used to indicate situations and
conditions that can cause operator injury and/or equipment damage.
CAUTION 3)
Attention warning ─ The attention warning symbol is an exclamation mark enclosed in a
triangle which precedes the word “ATTENTION.” The Attention warning symbol is used to
indicate situations and conditions that can cause operator injury and/or equipment damage.
ATTENTION
Other warning symbols may appear along with the
Danger and
Caution symbol and are used to specify
special hazards. These warnings describe particular areas where special care and/or procedures are
required in order to prevent serious injury and possible death.
1)
Electrical warning ─ The electrical warning symbol is a lighting bolt enclosed in a triangle. The
Electrical warning symbol is used to indicate high voltage locations and conditions that may
cause serious injury or death if the proper precautions are not observed.
2)
Explosion warning ─ The explosion warning symbol is an explosion image enclosed in a
triangle. The Explosion warning symbol is used to indicate locations and conditions where
molten exploding parts that may cause serious injury or death if the proper precautions are not
observed.
4200FA CT/XT User’s Manual
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TOSHIBA
EQUIPMENT WARNING LABELS DO NOT attempt to install, operate, maintain or dispose of this equipment until you have read and
understood all of the product warnings and user directions that are contained in this instruction manual.
Shown below are examples of warning labels that may be found attached to the equipment.
DO NOT remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact
your TOSHIBA representative for additional labels.
The following are examples of the warning labels that may be found on the equipment. The labels are there
to provide useful information or to indicate an imminently hazardous situation that may result in serious
injury, severe property and equipment damage, or death if the instructions are not followed.
4200FA CT/XT User’s Manual
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TOSHIBA
DANGERRISK OF ELECTRIC SHOCKCapacitors stay charged after power
has been shut off.
Accidental contact with live parts can
cause personal injury and death.
Turn off and lock out all power sources.
Wait at least five (5) minutes for power
to dissipate then check voltage before
servicing.
39561
DANGERHAZARDOUS VOLTAGESHazardous voltages are used in the operation
of this equipment and could cause severe personal
injury or loss of life.
The following precautions should be observed to
reduce the risk of injury or death.
Only qualified technicians familiar with this equipment and the
information supplied with it should be permitted to install and
operate this equipment.
Installation of electrical equipment must be done in
accordance with National Electrical Code and any other state
or local codes. Proper grounding and conductor sizing must
be installed for safe operation.
During operation, keep all covers in place and cabinet
doors shut.
When performing visual inspections and maintenance, if
possible, be sure the UPS is turned off and the incoming
AC feed is turned off and locked out.
The UPS and Battery Cabinet will have hazardous
voltages present even after the AC feed is turned off.
If it is necessary to make measurements with the power
on, do not touch any electrical connection points. Remove
all jewelry from wrists and fingers. Make sure test equipment
is in good, safe operating condition.
While servicing, stand on some type of insulation, and be
sure not to be grounded.
Follow the safety instructions given in the equipment manual
carefully and observe all danger, warning and caution notices.
40308
4200FA CT/XT User’s Manual
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TOSHIBA
NOTE: This Label for Battery Units Only
4200FA CT/XT User’s Manual
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Document Outline
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